Manufacturing Waste Quiz

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Test knowledge on waste in manufacturing.

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Eoghan McGlinchey

United Kingdom

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Froggy Jumps Manufacturing Waste QuizOnline version Test knowledge on waste in manufacturing. by Eoghan McGlinchey 1 What is manufacturing? a A process that converts raw materials into components or products b A process that turns waste into energy c A process that stores energy for later use 2 Why does cutting material often create waste? a Removing stock and cutting pieces to size leaves leftover material b Tools melt the material c Machines are too large 3 What is the leftover part of a casting that must be removed called? a Sprue b Shell c Slag 4 Which processes commonly produce 'swarf'? a Polishing and painting b Sawing, drilling, milling, turning, grinding c Casting, forging, welding 5 What do grinding wheels use to cut material? a High-pressure steam b A single sharp blade c Thousands of abrasive particles acting as cutting edges 6 How can product design contribute to manufacturing waste? a Waste only comes from machines, not design b Design has no effect on waste c Poor design can require more material than necessary 7 What is one way product design can help reduce waste? a Designing products that use less material b Increasing the number of parts c Using harder materials 8 What often happens when manufacturing processes have low tolerance levels? a Manufacturing becomes faster b Many parts become defective and must be scrapped c Products become stronger 9 What is the waste product produced during the iron-making process called? a Swarf b Slag c Debris 10 Which of the following wastes time and energy in a manufacturing system? a Correct assembly of parts b Storing raw materials c Reworking parts that were made incorrectly

Froggy Jumps

Manufacturing Waste QuizOnline version

Test knowledge on waste in manufacturing.

by Eoghan McGlinchey

What is manufacturing?

A process that converts raw materials into components or products

A process that turns waste into energy

A process that stores energy for later use

Why does cutting material often create waste?

Removing stock and cutting pieces to size leaves leftover material

Tools melt the material

Machines are too large

What is the leftover part of a casting that must be removed called?

Sprue

Shell

Slag

Which processes commonly produce 'swarf'?

Polishing and painting

Sawing, drilling, milling, turning, grinding

Casting, forging, welding

What do grinding wheels use to cut material?

High-pressure steam

A single sharp blade

Thousands of abrasive particles acting as cutting edges

How can product design contribute to manufacturing waste?

Waste only comes from machines, not design

Design has no effect on waste

Poor design can require more material than necessary

What is one way product design can help reduce waste?

Designing products that use less material

Increasing the number of parts

Using harder materials

What often happens when manufacturing processes have low tolerance levels?

Manufacturing becomes faster

Many parts become defective and must be scrapped

Products become stronger

What is the waste product produced during the iron-making process called?

Swarf

Slag

Debris

Which of the following wastes time and energy in a manufacturing system?

Correct assembly of parts

Storing raw materials

Reworking parts that were made incorrectly

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Manufacturing Waste Quiz

Froggy Jumps

About this activity

Created by

Download the paper version to play

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Manufacturing Waste QuizOnline version

by Eoghan McGlinchey

What is manufacturing?

Why does cutting material often create waste?

What is the leftover part of a casting that must be removed called?

Which processes commonly produce 'swarf'?

What do grinding wheels use to cut material?

How can product design contribute to manufacturing waste?

What is one way product design can help reduce waste?

What often happens when manufacturing processes have low tolerance levels?

What is the waste product produced during the iron-making process called?

Which of the following wastes time and energy in a manufacturing system?

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